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Formulation Trial & Tribulations

Some trials and tribulations that we faced included the wrappers that we used, the flavor of the filling, the reconstitution and which functional ingredients to use. After conducting a sensory test, consumers expressed that they enjoyed the wontons, but stated that there was too much breading. Therefore, to best accommodate our consumers' needs we transformed our Buffalo Chicken Wontons to Buffalo Chicken Eggrolls. The transformation allowed for more buffalo chicken filling to be added to the eggroll wrapper and increased the amount of chicken the consumer gets with every bite. We also experimented with blue cheese dressing in the buffalo chicken dip mixture opposed to the ranch dressing, but this gave a pungent taste; to increase texture and to add a spicier flavor, "Slap ya Mamma's" cajun seasoning was used as well as chopped jalapeños and green peppers. The eggrolls were placed in the freezer for a week (7 d) to see what the state of reconstitution would be in order to provide the finest products to our consumers upon baking or frying at home. For the project, we were required to utilize 3 functional ingredients besides phosphate and salt, so we decided on egg, flour, modified corn starch and Kerry chicken pre-dust. 

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Original wonton shape after filling and before frying.

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Final egg roll shape after filling and before frying.

Process Flow

Obtain cooking utensils and ingredients
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Open 2 cream cheese pack and place into bowl 

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Warm cream cheese in microwave for ~ 1 minute

Pour Texas Pete Buffalo Wing Sauce into the bowl with the cream cheese

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Add "Slap Ya Mamma" seasoning to the cream cheese, sauce, shredded cheese and ranch dressing mixture

Add ranch dressing to cream cheese, sauce and shredded cheese mixture

Pour shredded cheddar cheese into the bowl with cream cheese and buffalo sauce 

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Cut up jalapeños and place into the mixture 

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Cut up green peppers and place into the mixture 

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Obtain raw thigh meat

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Utilize the Kerry pre-dust to coat the inside of the egg roll wrappers completely

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Place the pre-dusted egg roll wrappers on a flat surface to prepare for the filling

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Shred the chicken into finer pieces using a food processor, place into the mixture and stir

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Place 2 tsp of the buffalo chicken mixture inside each of the egg roll wrappers

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Boil chicken meat to an internal temperature of 165 degrees Fahrenheit (~ 15 minutes)

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Formulate a 1:1 ratio paste with water and flour; place the binder on the edges of the egg roll wrapper to aid in holding the egg roll shut

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Place 2 eggs into a bowl and whisk to create an egg wash

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Brush the egg wash on the uncooked folded egg rolls 

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Fold the egg roll wrappers tight to prevent flatness of the product and/or losing product

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Par-fry the egg rolls in the deep-fryer for ~ 30 seconds each

Allow the egg rolls to cool and then place them in an air-filled bag inside of a cardboard box. Store at -4 degrees Celsius until distribution
 
Consumers can chose to bake or fry at home

Contributors to this page: Cierra James and Lindsey Spencer 

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